Depalletising Machine Suppliers & Manufacturers
Find depalletising machine manufacturers and suppliers on Towobo. Compare layer depalletisers and robotic depalletising systems for unstacking palletised bottles, cans, glass jars, cases, and other inbound goods at the infeed of production and bottling lines.
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Browse Depalletising Machine Suppliers →Layer depalletisers and robotic depalletisers
A depalletising machine (depalletiser) removes products from an inbound pallet and places them onto a production line conveyor — the reverse of palletising. Depalletising is used at the infeed of filling lines, bottling lines, and production lines to handle inbound pallets of empty containers (bottles, cans, jars) or other raw materials. Layer depalletisers: a layer depalletiser removes one complete layer of product at a time from the top of the pallet. The pallet is elevated layer by layer; the top layer is swept or pushed off the pallet onto a layer discharge conveyor; a layer pad dispenser removes and stacks the interlayer sheets (if present); the pallet is elevated again for the next layer. Layer depalletisers are high-speed and reliable for uniform, single-product pallets with a consistent layer pattern — the standard for high-speed beverage and food filling lines handling inbound empty bottles or cans. Output speeds of 300–1200+ containers per minute are achievable for bottle depalletising. Robotic depalletisers: a robot arm with appropriate EOAT picks containers or cases from the pallet individually or in small groups and places them on the infeed conveyor. More flexible for different pallet configurations and mixed pallets; slower than a layer depalletiser for single-product high-speed lines; increasingly used with 3D vision systems that allow the robot to detect and pick from mixed or irregular pallets without a predefined pallet pattern. Robotic depalletisers are well-suited to grocery distribution, e-commerce fulfilment, and food manufacturing where inbound pallets may contain multiple SKUs or non-uniform stacking. Pallet stretchwrap removal: inbound pallets are typically stretch-wrapped; stretch film must be removed before depalletising; automatic film cutters or manual cutting stations are integrated at the pallet infeed.
Applications and sourcing
Depalletising is an important automation step for operations handling high volumes of inbound packaged goods. Key applications: beverage bottling lines — empty glass bottles, PET bottles, cans, and kegs arriving on pallets must be depalletised before the rinser or blow moulder infeed; food filling lines — empty jars, bottles, and tins for sauces, condiments, dairy, and canned food; pharmaceutical packaging lines — empty bottles, vials, and blisters from inbound pallets; distribution centres — case depalletising for sortation and order picking. Integration considerations: depalletisers must be matched in throughput to the downstream filling or packing line; the discharge conveyor from the depalletiser must be matched in width, height, and speed to the line infeed; a accumulation table or buffer conveyor between the depalletiser and the line infeed absorbs speed differences and brief line stoppages. Empty container handling: empty glass bottles are fragile and must be handled gently; the depalletiser must include soft-touch guides and careful product handling to prevent breakage; empty PET bottles are susceptible to crushing if conveyed too slowly (back-pressure) — conveyor control is important. Key suppliers: Krones, KHS (beverage), Clevertech, Kaufman, Robovic, Beumer Group, and Chinese manufacturers for standard layer depalletisers. When sourcing, specify: container type and dimensions, pallet format and layer pattern, required output speed, whether interlayer sheets are present, integration with downstream conveyor, and whether robotic flexibility is needed for mixed SKUs.
Frequently asked questions
How does a layer depalletiser handle interlayer sheets between pallet layers?
When each product layer is removed from the pallet, the interlayer cardboard sheet (layer pad) is exposed on top of the next layer. The depalletiser includes an interlayer sheet gripper or suction arm that picks up and stacks the interlayer sheet off the pallet before the next product layer is removed. Stacked interlayer sheets are typically discharged to a separate conveyor or a stack dispenser for reuse or recycling. If interlayer sheets are not present on the inbound pallets, the depalletiser does not require an interlayer sheet removal system — this must be specified at the time of machine procurement.
Can a depalletiser handle both glass bottles and PET bottles?
Yes, with a format changeover. Glass bottles and PET bottles on the same depalletiser require different guide settings, layer sweep settings, and conveyor handling due to their different weights and fragility. Glass bottles require very gentle handling — the layer sweep speed and bottle guide contact forces must be low to prevent breakage. PET bottles require controlled accumulation to prevent back-pressure crushing. A servo-driven depalletiser with electronic format recall can switch between glass and PET bottle formats with minimal downtime. Confirm the specific bottle dimensions and pallet configuration for all formats with the machine manufacturer.
What is the output speed of a bottle depalletiser?
Output speed of a layer depalletiser depends on the layer size and the cycle rate (how many layers per minute can be removed). For a 0.5L PET water bottle pallet with 28 bottles per layer at 3 layers per minute, output = 84 bottles per minute. High-speed depalletisers for beverage lines achieve 500–1200+ bottles per minute by using multiple parallel discharge conveyors, fast layer sweep mechanisms, and optimised pallet elevator speed. Match the depalletiser output speed to the capacity of the downstream filling or rinsing line with a safety factor of at least 10–20%.
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